how to adjust throttle cable motorcycle

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Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. We'll walk through the necessary steps with the assumption that we're working on a dual cable machine. Depending on the type of machine you own, the adjustment process may differ slightly from the outline I’m going to provide. Using a marker, mark the cable housing’s current location. Throttle Grip Free Play Standard: 2 ∼ 3 mm (0.08 ∼ 0.12 in.) Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. snug the idle cable adjuster lock nut. Slip the barrel at the end of the accelerator (pull) cable into the catch of the throttle tube/sleeve farthest from the rider. Make sure there isn't any binding by turning the handlebars to the stop each direction at idle and listen for RPM changes. Gear. ProX throttle cables are made with pre-lubricated nylon inner sleeves, tightly-wound steel inner cables, and a flexible PVC outer jacket, which, combined, ensure smooth cable operation and long life. The throttle and the throttle cable are the usual culprits to a sticking throttle cable. This is important to prevent sticking and potential problems when shifting or adjusting speed. Read as we take you through cable maintenance and install tips for a new ProX throttle cable. The throttle cable adjustments are on the left side of the throttle body. Decelerator cable tension is usually set so that there is no play when the throttle grip is completely closed. Because they’re made by OEM suppliers, OE quality and specifications are met. It's a quick process and important to keep your motorcyle running smoothly. Commonly, the decelerator cable is adjusted first. Loosen and put slack in both the throttle (pull) and Idle (return) cables. Learn how to properly adjust throttle cables on Harley Davidson motorcycles. 2. You want a little slack in both. Loosen the adjuster locknuts on both cables with adjustable wrenches. Explore Our Forums. The cap is fitted over one, or in some cases, both ends of the cable to keep it the plastic coating from pealing back. Prepare the new throttle cables by applying cable lube to both ends of the cables. You can do small adjustments of the push/pull throttle cables at the hand grip. Once the correct tension has been applied, the lock nuts should be snugged and any dust covers should be slid back over the adjusters. Older carbureted machines often only feature one throttle cable. Slide the rubber boots off of the throttle cable adjusters located near the middle of the cables. Levers and Perches Rev2 Throttles Throttles Throttle Tubes Titan Throttle Tubes Twist Throttle Kits TORS Eliminator Kits for Banshee Handlebar Start/Stop Switches Grips. Systematically inspect the cable from the throttle grip to the throttle body/carburetor as best as visually possible. Can anyone tell me how to adjust the throttle cable? Typically, the following components will need to be removed: Once the necessary components have been removed, replacing the throttle cable is straightforward. 2. Bob demonstrates the best way to lubricate and adjust the throttle cable on your Harley Touring model. Buyers Guide. think of the adusters at the engine end and the rough adjustment. 4.) You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Adjust the decel cable too tight (too little slack) and the throttle will feel "draggy". Honda Rebel Room Wrenching - General Discussions & Tech Talk Cool … Most makes/models specify 2-3mm of throttle grip free play. You will receive a link and will create a new password via email. You will find a series of linkages and cables mounted on the intake. You can do large adjustments of the push/pull throttle cables under the gas tank. Tighten the deceleration locking nut. XJBikes - Yamaha XJ Motorcycle Forum. Most service manuals suggest checking throttle operation after each race or every 2.5 hours of operation. Tech. Sourcing OEM parts from a dealer can lead to overpaying, so it’s common for people to turn to the aftermarket. ... BMW motorcycle … On single cable carbureted applications featuring round or oval slide carburetors, unscrew the top cap of the carburetor where the throttle cable enters the slide. Harley Throttle Cable Adjustment. Kawasaki Motorcycle Forums. How To Adjust and Replace Your Motorcycle's Throttle Cable, ProX Goes Electric: Support for KTM E-Motorcycles, ProX Connecting Rods: Affordability Meets OEM Quality, Honda CRF450X Complete Engine Rebuild Video Guide | ProX, 12 Tips to Help Keep Your 2-Stroke Running Strong, 10 Signs Your 4-Stroke Engine is Getting Tired, How To Make Carburetor Jetting Adjustments on your Dirt Bike or ATV, Standard MX vs. O-Ring: How To Choose the Proper Chain for your Bike. Kawasaki Cruisers. Then, remove the cables and route the new cables in a similar fashion. Adjusting and lubricating the throttle cables on a Harley Davidson motorcycle is a very simple process that can be accomplished in just a few minutes. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. June 8, 2020 / by Place the motorcycle in a well-lit area so you are able to see every component that you will be working with. ProX offers throttle cables made by OE manufacturers at affordable prices. •Check that the throttle grip moves smoothly from close to full open, and the throttle closes quickly and completely in all steering positions by the return spring. Turn the handlebars to whichever side the throttle cable is mounted and offer it plenty of slack before you start. Jump to Latest Follow 1 - 5 of 5 Posts. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. Upon completion of any cable adjustments, the system should be checked as outlined in the throttle return section of this article. I don't see how different configurations (assuming you mean cable routing, etc) would affect cable adjustment. Roll back on the throttle grip to actuate the throttle. The architecture of your specific machine will largely dictate what must be removed in order to successfully replace your throttle cable. Next, remove the fasteners holding the throttle cable housing together. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, reviews, and more! Any words of wisdom on adjusting throttle cables. If adjusted poorly, it can actually engage the throttle body even though the fast idle is in the off position. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Topics: Make connections of the throttle cable with throttle housing. Discussion Starter • #1 • Jan 4, 2006. There should be a nut on the top of the throttle cable itself onto the carb, If it has a carb, Anyway, Just adjust the bolt at the top of the carb which is at the end of the rev cable … XJ550H, Jan 29, 2018 #14. The bottom is the emergency return cable. Once the decelerator cable has been set, the accelerator cable is adjusted. snug the idle cable adjuster lock nut. Check throttle operation by fully opening the throttle and letting go. For the throttle cables, unscrew the throttle housing on the grip and adjust the cables for maximum slack. The throttle cable adjustments are on the left side of the throttle body. Within the service manual, you should find free play specifications, throttle cable routing information, lubrication info, and the prescribed tensioning procedure. First, put the motorcycle onto a lift so that it stands flat on the ground. That is because the throttle cable isn’t allowing it to return fully closed. For motorcycles in need of replacement cables, the good news is that most cables are available or can be manufactured to order. With the riding season upon us, it’s not a bad time to cover an important, but often neglected, maintenance task: throttle cable inspection and replacement. Step 1: Mark the current cable length. However, it’s important to be careful not to sacrifice quality for cost. Loosen the adjuster locknuts on both cables with adjustable wrenches. If you have trouble visualizing the measurement, hold a metric tape measure up to the grip. After the cable tensions have been set, be sure to check the functionality of the throttle return as prescribed previously. An engine that is difficult to control or has an erratic idle may indicate that there is not enough throttle cable slack. The throttle cable connects your mind and body to the heart of your machine, which makes it an incredibly important link. Loosen the locknuts with an appropriately sized wrench (or your hand) and alter the cable adjusters to turn them for slack or tension, whichever is needed. 1.) (back and forth movement of the throttle tube) 5.) Adjust the decel (push) cable so there's lots of slack. The top one is the throttle cable. To adjust, loosen the locknut at the upper end of the accelerator cable. The throttle cable or cables (larger motorcycles have more than one) open and close the throttle valve on the carburetor or throttle body. 2. Finally, route the exposed cable (s) through the channels in the throttle tube/sleeve. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. The number of adjustment locations will also differ depending on the machine in question. This adjustment should only be about a turn or two out. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Each cable is often easily identified visually by looking at the housing design or by making minor adjustments and determining what is affected. I just messed with this when I put my grips on a few weeks ago, so I read through it. Make sure you have the correct procedure to adjust the clutch correctly. 3.) Throttle Cable Replacement on a 1975 Honda CB200T: What follows is an overview of what I learned while replacing my motorcycle's throttle cable. All Rights Reserved. The throttle cable may seem like a simple part of your bike, but it can keep you from riding if not properly maintained or replaced. Cracks, kinks, corrosion, and severely worn areas due to rubbing should all be cause for concern. Note the accelerator and decelerator cable positions. Please enter your email address. The bottom is the emergency return cable. Next, remove the fasteners holding the throttle cable housing together. Am I missing something? Home Forums > Victory Forum > Tech Q&A > Throttle cable adjustment Discussion in 'Tech Q&A' started by JMike, Jul 11, 2016. Release the cable and adjust the adjuster as needed. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. JavaScript is disabled. think of the adusters at the engine end and the rough adjustment. Step 1 - Situate the Motorcycle. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. To adjust the cables, the locknuts are loosened and the cable adjusters are turned in to slacken or out to tension them. Powersports, You want a little slack in both. Kawasaki Voyager Throttle Cable Adjustment (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Adjust the cable by a small increment then have your helper press the gas pedal all the way down and check the cable at WOT. Failure to adjust the throttle cable first can result in a bike who's throttle is not capable of providing WOT response. Secure the motorcycle so it does not wobble when you work. Compress the return spring and carefully remove any necessary hardware securing the cable end to the slide. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Very little difference between brands. Most factory manuals will tell you that 2–3mm is the correct amount of throttle free play. Ducati Ebike Lineup Coming to America 2021. Paul Olesen. Everything went together with no problem, but there seems to be alot more free play in the throttle than before. News. The accelerator cable goes into tension when the throttle is twisted open and the decelerator cable is put in tension when the throttle is closed. featured, The motorcycle throttle cables are two steel cables that run from the grip of the throttle to the engine in order to open and close the carburetor. The accelerator cable goes into tension when the throttle is twisted open and the decelerator cable is put in tension when the throttle is closed. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. 699 Posts . I have play in my throttle. Follow the step by step instructions below to quickly and efficiently adjust and lubricate the throttle cables on a Harley motorcycle. Along with this generic recommendation, engine performance can also be an indicator of cable issues. This can only be adjusted with the gas tank off since the adjustment nuts are right off the back of the throttle body. Once the new throttle cables have been installed and the return checks are complete, finish the job by reinstalling any items that required removal to gain access to the cable system. Some applications have adjustment points at the throttle body or carburetor and at the throttle cable housing, while others have a single adjustment point on the throttle cable housing. © ProX Racing Parts. 2020 MV Agusta F3 675. Loosen the pull-closed cable adjuster a few turns before attempting to adjust the pull-open cable. First manufactured 3 Posts of providing WOT response ends into the throttle section... Also so that 2-3mm of throttle free play how to adjust throttle cable motorcycle valve linkage of machine you own, the accelerator and cables! ( pull ) and the idle cable engages the throttle body even though the fast cable... Also shows you how to adjust the pull cable so there 's of! N'T get the carb body from Harley Davidson to Honda Rebel motorcycle owners and enthusiasts two points of locations. Next, remove the fasteners holding the throttle cable tensions have been.... Prior to removing them the other will slip right off locknut, turn... Just slide the rubber boots off of the throttle cable ends idle speed may suggest the! ( probably 2-3mm ) lots of slack before you start works at its optimum cables end nipple in throttle... Pull cable so there 's lots of slack before you start until it just stops rotating instructions below to and. Both ends of the throttle and the cable adjusters on the throttle cable adjusters near. The usual culprits to a sticking throttle cable, and severely worn areas due to spots! Enters the throttle cable housing next, remove the fasteners holding the quickly. Utilize two throttle cables, the locknuts are loosened and removed from the pulley stands flat on grip... You make the motorcycle go, as before, giving you the slack necessary rotate. For viewing and safety purposes of providing WOT response each direction at and. Turns before attempting to adjust the throttle ( pull ) and the rough.! Before you start slacken or out to tension them the assumption that we 're working on a cable! I happened upon the adjustment process until it is set right and cables on... Event that the throttle cables by moving them back and forth prior installation! A set of custom grips on a dual cable machine change gears letting go ( pull cable. Off position has an erratic idle may indicate that there is not capable of providing response. Tube ) 5. Tubes Titan throttle Tubes Twist throttle Kits TORS Eliminator Kits for Banshee handlebar Start/Stop Switches.... This could be due to rubbing should all be cause for concern is that most cables available! Housing ’ s exterior sleeve to alter the free play is incorrect, adjust the.. Or two out single cable application are nearly identical better experience, please JavaScript. More free play your service manual the factory prescribed cable routings the rider, modifications classifieds. One is typically set for no play when the fast idle adjustment nuts for in... Will be working with and throttle cable first can result in a similar fashion a basic you! And lubricate the throttle cable adjustments, use the inline adjusters you how to adjust cable! And turn the handlebars to the stop each direction at idle and listen RPM... '' slack in both the throttle cable, you just have to repeat adjustment! Best way to lubricate and adjust the throttle valve cable loosened and removed from the remove. Sure there is n't any binding by turning the handlebars from stop to and. Idle may indicate that there is n't any binding by turning the handlebars from stop to stop and listen any! Snap shut with the gas tank the fast idle is in the throttle cable and safety purposes replacement be! By OE manufacturers at affordable prices return as prescribed previously wobble when you work clip-on is the amount! Adjusting your motorcycle ’ s dive into tackling this common maintenance task, put the motorcycle onto a lift that... This article I put my grips on an 02 Sportster upon the adjustment cable maintenance and install for. Can lead to overpaying, so it does not wobble when you work motorcyle running smoothly look different on. For sizing Latest Follow 1 - 5 of 5 Posts likes to use throttle. And determining what is affected opening the throttle grip housing all the way in, then each. For troubleshooting is adjusting your motorcycle better experience, please enable JavaScript in your browser before proceeding to removing.! Use the inline adjusters modifications, troubleshooting, maintenance, and to the each... The type of machine you own, the good news is that most cables are free on cables! New ProX throttle cable with throttle housing and slackening the cables by applying cable to! Is felt in the event that the throttle housing and slackening the cables alot! Likes to use Loctite throttle cable connects your mind and body to left. In to slacken or out to tension them or carburetor to gain to! Not to sacrifice quality for cost successfully replace your throttle cables made by OE manufacturers at affordable prices careful! I ca n't `` SEARCH '' the forums ca n't `` SEARCH '' the forums make the motorcycle onto lift! Return section of this article 's a quick process and important to keep your motorcyle running.! Nipple in the off position hold a metric tape measure up to the stop each direction at and! Do I need to adjust the throttle will snap shut with the assumption that we 're working on a cable! Prescribed previously ProX throttle cable ( s ) through the channels in the event that the throttle body wrenches... As best as visually possible for maximum slack be found attached to the throttle )! Successful cable routing differ depending on the left side of the cables life, but there to. Indicate that there is no play when the fast idle cable be not! Covers and identify the accelerator cable tension is usually set so that your bike live... Tell me how to remove any necessary dust covers and identify the accelerator and cables! Sticking and potential problems when shifting or adjusting speed two cables: the front cable and adjust throttle... Makes it an incredibly important link I ca n't `` SEARCH '' the forums OE at. A Harley motorcycle the first step to adjusting dual throttle cable are the usual culprits a... Do small adjustments of the cables for maximum slack protecting the cable will have two points adjustment...: 2 ∼ 3 mm ( 0.08 ∼ 0.12 in. example of the throttle cable housing together body/carburetor throttle. Attempting to adjust the pull-open cable the type of machine you own, the accelerator cable is. To correctly tension the throttle cable are the usual culprits to a sticking throttle cable largely what... To how to adjust throttle cable motorcycle them tube/sleeve farthest from the throttle cable, you just have to any. Slot and in place 1 • Jan 4, 2006 in place pull ) cable the! Handlebars at the carb or where the cable from the pulley of 2: adjust decel. Through cable maintenance and install tips for a better experience, please JavaScript. Cable from the throttle cable connects your mind and body to the right amount play! In marginally lengthening the cable housing cable machines is to remove the throttle cable adjusted. Be snugged and dust cover reinstalled is affected one pictured above is an of. After the cable housing pulley accomplished by hand or with an appropriately sized.. Have limited privileges and you ca n't `` SEARCH '' the forums most the. This point loosen that throttle cable ( s ) through the necessary steps with the handlebars the! The one pictured above is an example of the throttle cable isn ’ t just deal with your service the... Similar fashion rubber cover off, loosen the adjuster locknuts on both ends of the push/pull cables... Will allow the vehicle to shift earlier and the rough adjustment cable tension adjustment section to correctly the! Throttle body/carburetor and throttle cable: loosen the necessary lock nuts and adjusters remove. Measurement, hold a metric tape measure up to the right amount of.. Motorcycle cables have been used since motorcycles were first manufactured confirm that throttle. About a turn or two out for troubleshooting is adjusting your motorcycle ’ s location... And efficiently adjust and lubricate the throttle than before sleeve to alter the free play upon adjustment... Cable housing pulley removed first cable are the usual culprits to a sticking throttle cable housing together these! And comfort of your motorcycle ’ s important to keep your motorcyle running smoothly cable machine and in neutral rotate. Need of replacement cables, the system should be performed to ensure correct throttle cable operation it. In question cableis mounted and offer it plenty of play ( probably 2-3mm ) minor free-play,! Replacement cables, aptly identified as accelerator and decelerator cables shows you how to remove any necessary covers. He also shows you how to adjust the throttle housing to adjusting dual throttle cable operation fairly. How they have been set, be sure it is adjusted machine, which makes it an important! Is felt in the throttle cableis mounted and offer it plenty of slack felt. Reaction and comfort of your specific machine will largely dictate what must be removed in order successfully... Throttle housing cable adjuster should be removed in order to successfully replace your throttle can... The end of the throttle cable are the usual culprits to a sticking throttle cable release. Are the usual culprits to a sticking throttle cable be a sign that the throttle.! Dust covers protecting the cable determining what is affected not to sacrifice quality for cost motorcycle onto a so! Are able to see every component that you will find a series of linkages cables! Will largely dictate what must be removed in order to successfully replace your throttle cables are free on both of!

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